The basics and companies of lithium-ion batteries

This article provides basic knowledge of Li-ion batteries, significant manufacturers, and major models equipped with Li-ion batteries.

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Main Materials

I describe the four main components that make up a battery cell.

It is mainly the cathode and anode materials that determine performance.

Cathode Materials

Cathode materials are used in the cathode of batteries.

It has the most significant impact on the performance of lithium-ion batteries.

Anode materials

Athode materials are used in the anode of batteries.

It is the second most significant factor affecting the performance of lithium-ion batteries.

The appropriate material is selected based on the combination with the cathode.

Separator

The separator is an insulating material placed between the cathode and anode materials.

Electrolyte

The electrolyte is an electrolyte that facilitates the transfer of lithium ions between the positive and negative electrodes.

Cathode Materials

The three main cathode materials currently in use are NMC, NCA, and LFP, with NMC and NCA accounting for approximately 70% of the total. The characteristics of each and the major companies employing the materials are listed below.

\(\displaystyle NMC:LiNi_{x} Co_{y}Mn_{z}O_{2}\)
(nickel–cobalt–manganese oxide manganese)

The energy density of a single cell: 230~250Wh/kg[10]

It is called the ternary system and is the most used material.

Increasing the nickel ratio increases the capacity.

Major Companies: CATL, LG, Samsung

\(\displaystyle NCA:LiNi_{0.8}Co_{0.15}Al_{0.05}O_{2}\)
(Lithium Nickel-Cobalt-Aluminum Oxide)

Cell level energy density:322Wh/kg

This cathode material is said to have the highest energy density.

It is said to use less Co than NMC.

Major Companies: Panasonic

\(\displaystyle LFP:LiFePO_{4}\) (Lithium iron phosphate)

The energy density of a single cell: 130~160Wh/kg

Although LFP does not have high energy density and low-temperature performance, it is a low-cost, heat-resistant, safe, and durable material.

LFP attracts attention because of its low risk of price hikes due to the absence of nickel and is used mainly by Chinese manufacturers.

Major Companies: CATL, BYD

Anode Materials

Graphite is commonly used as the anode material and is used in most car models.

There is a lot of research being done to increase capacity by adding silicon to the anode material graphite.
It has been applied to Tesla model 3 and others.

Cell shape

There are three types: cylindrical, square, and laminated.

Cylindrical lithium Cells

Excellent impact and pressure resistance

Low energy density due to large porosity when packaging multiple cells

Major Companies: Panasonic

Prismatic lithium cell

Easy to load and increase energy density

Less heat loss, impact resistance, and pressure resistance than cylindrical type

Major Companies: CATL, BYD, Samsung

Pouch lithium cell

Easy to reduce weight

Low strength, impact and pressure resistance

Major Companies: LG, SK, AESC

Major Battery Manufacturers

The companies are listed below, sorted by market share.[9]

ShareCell shapesBattery makersCountriesMain car modelsMain cathode materials
25%Prismatic CATLChinaTesla Model 3LFP
23%Pouch LGKoreaTesla Model YNMC
19%CylindricalPanasonicJapanTesla Model 3NCA
7%Prismatic BYDChinaBYD TangNMC
6%Prismatic SamsungKoreaHyundai Ioniq 5NMC
5%PouchSKKoreaHyundai GENESISNMC
3%PouchAESCChinaNissan AriyaNMC

Major car models and batteries used

Battery capacity, cathode material, and anode material for major car models are organized as below.

yearOEMmodelCapacity
[kWh]
Capacity*1
[Wh/kg]
CathodeAnodeCell shapesBattery makers
2021TESLAModel 382160NCA[1]graphiteCylindricalPanasonic
2021TESLAModel 360LFP[2][3]graphitePrismaticCATL
2020TESLAModel Y82NMC811[4]graphitePouchLG
2019BMWi342.2152NMC[5]graphitePrismaticSamsung
2019BYDTang82.8LFP[6]graphitePrismaticBYD
2020ChevroletBOLT60158NMC[5]graphitePouchLG
2021HyundaiIoniq 577.4NMC811[7]graphitePrismaticSamsung
2021NissanAriya90NMC811[8]graphitePouchAESC
2020NissanLeaf e+62151NMC532[5]graphitePouchAESC
2018Jaguari-PACE90149NMC622[5]graphitePouchLG
2018Audie-tron95136NMC622[5]graphitePouchLG
2020VWID.3Low:82
Mid:62
High:82
NMC721[11]graphitePouchLG
2020五菱
(Wuling)
宏光Mini
(Hongguang Mini)
13.4112.6LFP[12]graphitePrismaticGothion High-Tech
2020五菱
(Wuling)
宏光Mini
(Hongguang Mini)
9.3103.3LFP[12]graphitePrismaticGothion High-Tech
2020五菱
(Wuling)
宏光Mini
(Hongguang Mini)
13.9113.9LFP[12]graphitePrismaticGothion High-Tech
2020五菱
(Wuling)
宏光Mini
(Hongguang Mini)
13.8110.4LFP[12]graphitePrismaticCATL
2020五菱
(Wuling)
宏光Mini
(Hongguang Mini)
9.2100.0LFP[12]graphitePrismaticPHYLION
2020五菱
(Wuling)
宏光Mini
(Hongguang Mini)
13.8110.4LMO/LFP/NCM
[12]
graphitePrismaticPHYLION
2022NissanSAKURA20NMC[13]graphitePrismaticAESC

*1 Capacity per unit mass as a battery pack, not a cell.

References

[1]https://www.nedo.go.jp/content/100927227.pdf

[2]https://cleantechnica.com/2020/02/19/catl-built-tesla-model-3-battery-pack-will-use-prismatic-cells/

[3]https://thedriven.io/model/tesla-model-3-standard-range-plus/

[4]https://cleantechnica.com/2018/07/08/tesla-model-3-chevy-bolt-battery-packs-examined/

[5]https://pushevs.com/2020/04/04/comparison-of-different-ev-batteries-in-2020/

[6]https://evcompare.io/cars/byd/byd-tang-ev600d-%E6%99%BA%E8%81%94%E5%88%9B%E4%B8%96%E5%9E%8B-5%E5%BA%A7/

[7]https://insideevs.com/news/513540/interbattery-sk-f150-lightning-ioniq5/

[8]https://insideevs.com/news/377633/nissan-ariya-child-leaf-rogue/

[9]https://weekly-economist.mainichi.jp/articles/20210202/se1/00m/020/027000c

[10]https://poworks.com/a-comparison-of-nmc-nca-lithium-ion-battery-and-lfp-battery

[11]https://pushevs.com/2020/05/13/volkswagen-meb-details/

[12]https://www.winackbattery.com/news/Internal-Structure-of-SGMW-Wuling-Hongguang-MINI-EV-Battery-Pack.html

[13] https://response.jp/article/2022/05/27/357606.html

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Author of this article

I am an engineer working for an automotive company in Japan.

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